Prevent errors before they occur with the SM Series Intelligent Feeder System. Components are assigned to feeders and verified using a common parts database to reduce the possibility of operator error. The database-driven system provides inventory information used to signal when a component supply needs to be replenished (based on its remaining quantity). This feature enables efficient materials management.
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| Prevent Incorrect Component Placements |
 To prevent inaccurate component placements, the SM Series systems verify that the expected component feeders are indeed in the required locations.
The verification is performed using barcode information that is obtained from the feeder and component when they are installed on the system. The operator is notified of any incorrectly mounted feeder or component before production begins.
• Stops operation after an error occurs if incorrect placement happens.
• Alerts the operator when corrective action is required.
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| Low Component Supply Warning |
The component shortage warning feature prevent component shortages in real-time during machine operation. This feature minimizes machine downtime by permitting the operator to replenish components in advance so as to not impact production.
• Monitor remaining quantity for each component tape reel
• Alert the user that a component shortage is imminent |
| Materials Management |
Monitor real-time component inventory with barcode labels attached to the supply reels. Stock levels can be monitored once the reel is assigned to a SM IT Feeder. Monitoring component consumption using the common database allows the operator to replenish the system before the stock becomes depleted. |
| Off-line Feeder Loading Station |
 Using offline stations that are connected to the shared database. Assign components to specific feeders to reduce changeover time, and further ensure accuracy using the built-in barcode system.
• Minimize setup time using the Docking Feeder Cart
• Verify feeder and component setup prior to operation using OLP changeover reports |
| Lot Tracking System (Optional) |
 Lot Tracking, which is one of the options of IT Feeder System, traces and manages the history of the parts that were used when producing boards. It minimizes the range of recall by using the LOT Tracking history file if an external error occurs, and it helps to easily cope with an error that occurs while the machine is running. Lot Tracking data also can be integrated with the modules of TUIC Co., to manage the history in SMD IN-LINE.
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| Integrated Work Environment |
Automatic Recognition
Each feeder has a unique identifier (ID) used to provide information about the feeder and component. Simply pressing a button automatically causes the feeder information to be registered with the control system.
Advanced SM Series IT Feeder Functions
Each SM IT feeder has a built-in CPU and memory that are used to store component information and maintenance history. Multicolor LEDs indicators provide the feeder status for easy identification of the feeder condition, allowing operators to easily monitor production progress at a glance.
Shared Database
A common database stores information concerning the feeders, components, machines, and information on each job in real-time.
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